PERFUSION REPORTS

REPORT
142
DATE
6/7/2026
TITLE
Isoflurane vaporiser
DETAILS OF INCIDENT

Upon initiation of bypass, the perfusionist became aware of an oxygenation issue; arterial blood was dark and desaturated. Team informed, lungs switched on, came off bypass and called for help. Hardware sweep yielded no discrepancies, and air was flowing as expected - the vaporiser was set to 0% as CPB had been terminated. When turning the isoflurane to 1% it was discovered that air flow was blocked post vaporiser. Decision was made to replace the vaporiser and re-test of bypass. Air flow was now restored at 1% iso.

Bypass was initiated for the second time. There was adequate oxygen delivery, although settings were higher than expected - this was attributed to oxygen debt. Sweep and FiO2 settings came down throughout the case, consistent with this theory, although settings were still higher than usual.

Approximately an hour into the second bypass run, there was a sudden decrease in pO2 and sharp increase in pCO2 observed through CDI inline monitoring - in the space of 20 seconds. Help called again, max settings set on sweep and FiO2 and rise in pCO2, oxy recirculation line opened. This attenuated the fall in pO2 and rise in pCO2, but numbers were not recovering to pre-event levels. Decision made by 3 perfusionists to bypass the vaporiser using 1/4" connector to connect the pre and post vaporiser gas lines together. Anaesthetist started propofol infusion.

Numbers restored to safe and expected levels. CPB continued without further issues.

DETAILS OF INJURY TO PATIENT

Patient unharmed

TYPE OF DEVICE/MANUFACTURER

Ohmeda isoflurane vaporiser

ACTION TAKEN

Vaporiser was sent to medical engineering for testing. No issues were discovered. Perfusionist routine changed - previously air flow was tested with vaporiser on 0% during priming. Now, vaporiser is set to 1% when testing air flow when priming.

RESPONSE FROM MANUFACTURER
ADDTIONAL INFORMATION
SUPPORTING VISUALS/VIDEO
SUPPORTING DOCUMENT

OTHER PERFUSION
 REPORTS

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REPORT NO
024
Chalice Paragon Midi Heat Exchanger Leak Whilst Priming
REPORT NO
023
Chalice Paragon Heat Exchanger Water To Blood Leak
REPORT NO
022
Vent Pump Boot Tubing Inserted In Wrong Way Round
REPORT NO
021
Paragon Oxygenator Heat Exchanger Leak
REPORT NO
020
S3 E62 Pump Error
REPORT NO
019
Medtronic Potential Oxygenator Leak
REPORT NO
018
Medos Heat Exchanger Leak
REPORT NO
017
Avant D903 Has A Dual Chamber Reservoir Leak
REPORT NO
016
Additional Sucker Incorrectly Placed In Raceway
REPORT NO
015
Large Perished Tear Observed On Tubing At Back Of Vaporiser
REPORT NO
014
Gas Blender Flow Control Immobilised
REPORT NO
013
Isoflurane Vaporiser Seal Leak Due To Malposition
REPORT NO
012
1/2/13
Hypercoagulable Disorder May Have Led To Oxygenator Failure
REPORT NO
011
1/1/13
LV Vent Placed In Raceway In Wrong Direction
REPORT NO
010
1/3/12
Sucker Placed In Raceway In Wrong Direction
REPORT NO
009
1/2/12
Similarity In Heparin And St Thomas Cardioplegia Ampules
REPORT NO
008
1/7/11
Aorta Remained Clamped Post CPB
REPORT NO
007
1/5/11
Deficiencies In The QC At Terumo Ann Arbor, USA.
REPORT NO
006
1/4/11
Awareness Of Suckers When Using Bio-Glues
REPORT NO
005
1/2/11
Patient Exsanguinated From Additional Venous Line Post CPB
REPORT NO
004
1/1/11
Possible Inaccuracies In Colloid Research
REPORT NO
003
1/2/10
Difficulties In Visualising Blender Reading
REPORT NO
002
1/1/10
Luer Cap Found In Venous Inlet Port
REPORT NO
001
1/1/09
Oxygenator Water To Blood Leak
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